VlegelBook 15 minutes
#factories

Less guesswork on the shop floor.

You have machines from five brands, data in ten systems and an Excel file nobody dares touch. We turn that into one clear picture, and keep building until it works.

Sound familiar?

Downtime without answers.

The line is down and nobody knows exactly why or for how long.

Data in silos.

PLCs, MES, ERP and paper don't talk to each other.

Reports that arrive too late.

You find out on Monday what went wrong on Friday.

Here's what it could look like.

Genk site · Line 03 · Filling live
OEE87,4%
Cycle time4,26s
Units / hour845
Micro-stops3
OEE · last 8 hours
Micro-stopLabeller jams 3× per hour

Pattern occurs just after format changeover. Sensor S-14 reports misalignment.

  • [PLC] tag vibration_drive normalised
  • [MES] order 24-1187 started
  • [Operator] shift B logged in
  • [Datalaag] 1.284 tags synchronised
Vlegel AI advises · does not control
Why does line 03 keep stopping after a format changeover?

Analysed 8 hours of data ›

Guide G2 is set 1,5 mm too wide after changeover. Suggestion: add a check to the operator checklist.

Proposal ready · awaiting shift leader approval
Ask something…

Example screen with fictional data. This is what software we build for you could look like.

What you get.

A live view of your lines.

OEE, downtime and quality by line, by shift, by machine.

One data layer.

A Unified Namespace (UNS): every signal in one place, with a name and a meaning.

Apps for operators.

Screens on the line they actually want to use.

Early warnings.

AI spots anomalies before they become faults. A human makes the call.

  • Downtime logging by shift
  • Energy consumption by line
  • Traceability from batch to customer
  • Digital work instructions

How we start.

  1. 01

    Date

    An on-site scoping session or workshop. Do we click?

  2. 02

    Engagement

    A short, focused project on one line or machine.

  3. 03

    Marriage

    Your dedicated team. The same faces, every week.

  4. 04

    Maintenance

    We stick around. Updates, support and improvements.

Frequently asked.

+Do we need to stop our lines?

No. We connect alongside the existing controls and plan any interventions with your production team.

+Do you work with our PLCs, MES and ERP?

Yes. We work with what's there, from old S7 systems to modern cloud platforms, and don't dictate your choice of brand.

+Do we need a UNS?

Not straight away. We start with one line and structure the naming so it can grow into a UNS for your entire site.

+How soon will we see results?

After the Date, which takes around two weeks, you'll have an initial working solution on your own shop floor.

Got a line, a machine or a warehouse? Let's talk.

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